3D printing will play a big role in EV development

Electric power vehicles (EV), which are coming up in a big way, will be required different body structure compared to vehicles using Internal Combustion Website (ICE). In this interview, Swapnil Sansare, CEO and Ceo, Divide by Zero Technologies (DBZ), explains how automakers are leveraging on additive manufacturing (3D printing) technology to fasten the body design & development process.

What kind of treatments do you offer to automakers in body designing living space?

The current market situation is volatile. Assembly lines of products have shorter lifespans due to constant innovation, government laws and design changes from market feedback. Divide by means of Zero (DBZ) is helping many OEMs with 3D printed on-demand manufacturing of assembly jig-fixtures, wherein the buying price of manufacturing these fixtures is much lower and speed of production is multifold faster. This is possible with our all-new AION 500 MK3 high-speed 3D printing platform that could print 10 times faster than any other plastic extrusion-based THREE DIMENSIONAL printer.

How are automakers leveraging on additive manufacturing (3D printing) technology to fasten the body design process?

Automotive is the biggest consumer of additive manufacturing (AM) in its original stage itself. In fact , 3D printing conquered the global place purely because of the worldwide spread of the automotive industry. Traditionally, the utilization of 3D printing in automotive was limited to first level prototyping only. But advanced research and innovation on this field is taking AM to an altogether different degree. AM, which can be used in the process and quality improvements, delivers greater flexibility at a lower cost using for design & devolvement. Now that a variety of affordable 3D printers and consumables are introduced into the market so even the reach of the technologies has improved. Customized tooling can be built using 3D IMAGES printing. Automakers can achieve weight reduction, driven by the complexity associated with designs, with 3D printing. In a nutshell, earlier additive developing was being used solely for part prototyping. The automotive industry is a great example of what can be achieved with the technology at all development of the production process at the global level.

How can 3 DIMENSIONAL printing help automakers in developing electric vehicles (EV)?

We will need different body structure for EV as compared to ITS POLAR ENVIRONMENT vehicles because EV vehicles are simple in powertrain, and has less weight, number of body parts, vibration & disturbance than ICE. With reference to this filamente 3D printing will play a major role in new product development and manufacturing of EV in upcoming days. AM will help the automotive industry in invention and understanding the market feasibility. Beyond that, it will help within inventory reduction with the creation of a digital library. It assists in weight reduction and part simplification which leads to a faster assembly process and lower production cost. For example , Chinese firm XEV has started manufacturing an electric car using ARE technology. The car has 57 plastic parts and most of them are 3D printed, as a result, cost and time to the market tend to be reduced considerably. The company didn’t invest any money on an automotive factory, tooling or inventory. Also, these cars can be specially customized to include storage boxes instead of a passenger seat. DBZ is working on similar lines and wants to bring a significant change in the Indian automotive industry.

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